Structural Failures & the Growing Liability Risk for Engineers

Posted on: December 10, 2025 by Huntersure

A cracked support beam. Unexpected settling. A partial collapse that halts a project overnight. Whether caused by design miscalculations, overlooked load assumptions, material performance issues, or construction deviations, structural failures can escalate quickly. At the same time, engineers are under greater scrutiny as projects become increasingly complex and climate-driven stressors become more difficult to predict.

That’s exactly why professional liability insurance for architects, engineers and design firms plays such an essential role today. This coverage helps protect professionals when collapse events, structural instability, or system failures lead to legal claims, disciplinary investigations, or public inquiries.

So, what liability risks do engineers face when structures fail? The consequences stretch far beyond repair bills. Let’s explore.

Why Structural Failures Are Increasing

Several overlapping trends are driving up the rate of structural breakdowns. 

To start, much of the nation’s infrastructure is simply old. Many bridges, public buildings, and other structures continue to operate well past their intended design lifespan. In one example, a 96-year-old residential building in New York City partially collapsed, drawing national attention to the issue of aging structures and inadequate oversight.

Secondly, climate changes are making conditions less predictable. Heavier rains, shifting soil, and stronger winds are stressing structures in ways original plans may not account for.

Moreover, construction timelines are more compressed than ever. Material substitutions, on-site changes, and evolving project delivery models further complicate the job. Engineers are expected to produce precise designs while accounting for downstream decisions and unpredictable jobsite conditions — many of which they do not directly control.

Each of these conditions introduces professional liability exposure when a failure is later traced to engineering assumptions, documentation gaps, or design oversight.

Liability Implications for Engineering Firms

When structural failures occur, the legal and financial consequences can be massive.

Engineering firms may be pulled into lawsuits involving multiple parties. Allegations may include design negligence, miscalculations, poor communication around material performance, or inadequate site evaluation. These accusations aren’t just expensive — they’re also reputation-damaging.

Beyond property damage or injury, firms can face remediation demands, major project delays, and regulatory investigations. Engineers working in seismic zones, performing retrofits, or dealing with foundation and soil issues often carry even more exposure.

What makes this scenario more challenging is how contracts often shift greater risk to engineers than they might expect. Indemnity clauses, third-party reliance on engineering reports, and scrutiny from licensing boards or building departments can increase liability dramatically.

Coverage Engineers Need Most

These growing exposures align directly with what specialized professional liability insurance is designed to address. However, it’s important to note that not all policies offer the same breadth or depth of protection.

Many standard professional liability policies do not include sufficient coverage for bodily injury, property damage, or disciplinary actions unless added by endorsement. In contrast, enhanced policies, like the ones we offer at Huntersure, are structured to meet the real-world needs of engineering professionals.

Key coverage features include:

  • Limits up to $5 million on a primary or excess basis
  • Eligibility for firms earning up to $10 million in professional fees
  • Contingent bodily injury and property damage (a key non-standard enhancement)
  • Project-specific policy structuring and limits
  • Worldwide coverage for international exposures
  • Pre-claims assistance and support during disciplinary proceedings
  • Protection for joint venture liability, document loss, and personal injury allegations
  • Expense support related to compliance
  • Optional extended reporting periods for long-tail risk scenarios

These policy enhancements offer engineers the comprehensive backing they need, especially when working on aging infrastructure, public sector projects, or large commercial builds.

Stronger Engineering Outcomes Start With Coverage

As the risk of structural failure continues to rise, so does the need for highly specialized liability protection. Engineering firms require policies that reflect how claims actually develop, not just how they’re theoretically underwritten.

Likewise, insurance agents need carrier partners who understand these technical exposures and can respond with relevant, timely solutions. Huntersure delivers that support through underwriting expertise, responsive quoting, and a strong understanding of the challenges engineers face.

Want to help your engineering clients face rising risks with confidence? Contact Huntersure today to learn more about program details and how we can help you support engineering clients facing high-exposure design challenges.

ABOUT HUNTERSURE

Huntersure LLC is a full-service Managing General Agency that has provided insurance program administration for professional liability products to our partners across the United States since 2007. We specialize in providing insurance solutions for businesses of all sizes. Our program features can cover small firms (grossing $2.5 million annually) to large corporations (grossing $25 million annually or more). We make doing business with us easy with our breadth and depth of knowledge of E&O insurance, our proprietary underwriting system that allows for responsive quoting, binding, and policy issuance and tailored products to meet the needs of your insureds. Give us a call at (855) 585-6255 to learn more.

Posted in: Architects/ Engineers